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Question: In the extrusion of cold chocolate from a tube, work is done on the chocolate by the pressure applie...

In the extrusion of cold chocolate from a tube, work is done on the chocolate by the pressure applied by a ram forcing the chocolate through the tube. The work per unit mass of extruded chocolate is equal to pρ\dfrac{p}{\rho }, where pp is the difference between the applied pressure and the pressure where the chocolate emerges from the tube, and ρ\rho is the density of the chocolate. Rather than increasing the temperature of the chocolate, this work melts cocoa fats in the chocolate. These fats have a heat of fusion of 150KJkg1150KJk{{g}^{-1}}. Assume that all of the work goes into that melting and that these fats make up 3030% of the chocolate’s mass. What percentage of the fats make during the extrusion if p=5.5MPap=5.5MPa and ρ=1200kgm3\rho =1200kg{{m}^{-3}}?

Explanation

Solution

Work done by the application of pressure by a ram is equal to the heat required for the phase transition of solid chocolate to liquid chocolate. Heat required for phase transition from solid phase to liquid phase is equal to the product of latent heat of fusion and mass of the substance which undergoes phase transition.
Formula used:
1)WMtotal=pρ1)\dfrac{W}{{{M}_{total}}}=\dfrac{p}{\rho }
2)W=Q2)W=Q
3)Q=mLf3)Q=m{{L}_{f}}

Complete answer:
Here, we are dealing with the phase transition of solid chocolate to liquid chocolate. Rather than increasing the temperature, phase transition occurring in this case is enhanced with the help of work done by the application of pressure on the tube, which contains solid chocolate. We are told that work done per unit mass of extruded chocolate is equal to pρ\dfrac{p}{\rho }, where pp is the difference between the applied pressure and the pressure where the chocolate emerges from the tube, and ρ\rho is the density of the chocolate. Clearly,
WMtotal=pρ\dfrac{W}{{{M}_{total}}}=\dfrac{p}{\rho }
where
WW is the work done by the application of pressure on the tube containing solid chocolate
Mtotal{{M}_{total}} is the total mass of the chocolate which undergoes phase transition
Let this be equation 1.
Now, we are told that all the work done by the application of pressure melts cocoa fats in the chocolate. This suggests that work done by the application of pressure is equal to the heat required for the melting process of cocoa fats in the chocolate. Clearly, we have
W=QW=Q
where
WW is the work done by the application of pressure on the tube containing solid chocolate
QQ is the heat required for the melting process of cocoa fats in the chocolate
Let this be equation 2.
Combining equation 1 and equation 2, we have
WMtotal=pρQMtotal=pρ\dfrac{W}{{{M}_{total}}}=\dfrac{p}{\rho }\Rightarrow \dfrac{Q}{{{M}_{total}}}=\dfrac{p}{\rho }
Let this be equation 3.
Now, we know that heat required for melting process of a solid is given by
Q=mLfQ=m{{L}_{f}}
where
QQ is the heat required for the melting process of a solid substance
mm is the mass of solid substance
Lf{{L}_{f}} is the latent heat of fusion of the substance
Let this be equation 4.
Substituting equation 4 in equation 3, we have
mLfMtotal=pρm=pMtotalρLf\dfrac{m{{L}_{f}}}{{{M}_{total}}}=\dfrac{p}{\rho }\Rightarrow m=\dfrac{p{{M}_{total}}}{\rho {{L}_{f}}}
where
mm is the mass of cocoa fats in the chocolate which undergo melting
Lf{{L}_{f}} is the latent heat of fusion of cocoa fats in the chocolate
Mtotal{{M}_{total}} is the total mass of the chocolate which undergoes phase transition
pp is the difference between the applied pressure and the pressure where the chocolate emerges from the tube
ρ\rho is the density of the chocolate.
Let this be equation 5.
Now, from the question, we are given that the total mass of cocoa fats in the chocolate is equal to 3030% of the total mass of chocolate. Clearly, if Mfat{{M}_{fat}} represents the total mass of cocoa fats in the chocolate, then, Mfat{{M}_{fat}} is given by
Mfat=0.3Mtotal{{M}_{fat}}=0.3{{M}_{total}}
where
Mfat{{M}_{fat}} is the total mass of cocoa fats in the chocolate
Mtotal{{M}_{total}} is the total mass of chocolate
Let this be equation 6.
Dividing equation 5 by equation 6, we have
mMfat=pMtotalρLf(0.3Mtotal)=pρLf×0.3\dfrac{m}{{{M}_{fat}}}=\dfrac{p{{M}_{total}}}{\rho {{L}_{f}}(0.3{{M}_{total}})}=\dfrac{p}{\rho {{L}_{f}}\times 0.3}
Let this be equation 7.
From the question, we know that
p=5.5MPa ρ=1200kgm3 Lf=150KJkg1 \begin{aligned} & p=5.5MPa \\\ & \rho =1200kg{{m}^{-3}} \\\ & {{L}_{f}}=150KJk{{g}^{-1}} \\\ \end{aligned}
Substituting these values in equation 7, we have
mMfat=pρLf×0.3=5.5MPa1200kgm3×150KJkg1×0.3=5.5×106Pa1200kgm3×150×103Jkg1×0.3=0.101\dfrac{m}{{{M}_{fat}}}=\dfrac{p}{\rho {{L}_{f}}\times 0.3}=\dfrac{5.5MPa}{1200kg{{m}^{-3}}\times 150KJk{{g}^{-1}}\times 0.3}=\dfrac{5.5\times {{10}^{6}}Pa}{1200kg{{m}^{-3}}\times 150\times {{10}^{3}}Jk{{g}^{-1}}\times 0.3}=0.101
Taking percentage of the same, we have
mMfat×100\dfrac{m}{{{M}_{fat}}}\times 100%=0.101×=0.101\times 100100%=10.1=10.1%
Therefore, the percentage of cocoa fats which undergo melting when the given pressure is applied on the tube containing the chocolate is equal to 10.110.1%.

Note:
Students need to understand the logic of the question properly before starting to attempt the question. Deducing equation 1, equation 6 and equation 7 are the three main sections of the solution, which need careful logical thinking. Also, students need to be thorough with conversion formulas. Conversion formulas used in this solution are:
1MPa=106Pa1MPa={{10}^{6}}Pa
1KJ=103J1KJ={{10}^{3}}J
1Pa=1Jm31Pa=1J{{m}^{-3}}